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A repair manual, commonly known as a service manual, is a technical reference guide for the repair and maintenance of vehicle components. A repair manual provides assistance to the mechanic by detailing the repair process outlined by the manufacture.

Repair manuals contain both images and written repair procedures. Most images are as diagrams, such as wiring diagrams, parts diagrams etc. Written text includes critical specification, step-by-step repair work and troubleshooting guides. 

Contents of a Repair Manual

The sections of a repair manual often include:

  • Front cover page
  • Introduction
  • Table of contents detailing chapters covered, including page titles an page numbers
  • Repair procedures on how to perform maintenance
  • Inspection procedures to be performed by the mechanic
  • Parts removal procedures
  • Part disassembly
  • Part cleaning procedures
  • Part Installation procedures
  • Troubleshooting guide to determine the source of the problem
  • Glossary of terms and index

Download a Repair Manual Instantly

These pdf repair manuals are available instantly upon download, and it takes just seconds to obtain. 

Once the repair manual is downloaded, it can be saved to the computers desktop or downloads folder forever.

Why pay a mechanic hundreds or thousands of dollars to fix your car when you can fix the automobile yourself. 

 

 

What's in a Repair Manual

A repair manual is an instructions book for fixing or repairing vehicle components. A repair manual is generally published by a specialized publishing organization or by the vehicle manufacture. The manual is intended to be a reference guide to help the mechanic in every aspect of mechanical improvement. Common main chapters and subchapters may include:


SPECIFICATIONS

Service Limits and Standards

  • Engine electrical system
  • Engine assembly
  • Cylinder head
  • Engine block
  • Cooling system
  • Fuel and emissions
  • Clutch
  • Differential/manual transmission
  • Steering
  • Suspension
  • Air Conditioning 
  • Brakes

Design Specifications

  • Dimensions
  • Weight (U.S.A.)
  • Weight (Canada)
  • Engine
  • Starter
  • Clutch
  • Manual transmission
  • Steering
  • Suspension
  • Wheel alignment
  • Brakes
  • Tires
  • Air conditioning
  • Electrical ratings

Body Specifications

  • Illustration

MAINTENANCE

  • Maintenance schedule
  • Maintenance of lubricants

ENGINE MECHANICAL

Engine Assembly, Disassembly, Inspection and Instalaltion

  • Removal of engine
  • Installation of engine
  • Cylinder head
  • Engine block overhaul
  • Engine lubrication system
  • Exhaust system and intake manifold
  • Engine compression test
  • Valve clearance and adjustment
  • Crankshaft pulley installation and removal
  • Cam chain installation and removal
  • Cylinder head removing and installation
  • Cylinder head warpage inspection
  • Valve guide clearance, replacement and inspection
  • Valve springs and valve seats

Engine Block

  • Replacement of crankshaft main bearing
  • Replacement of connecting rod bearing
  • Removal of oil pan
  • Piston and crankshaft removal
  • Inspection of crankshaft
  • Inspection of pistons and engine block
  • Replacement of connecting rods, piston, piston rings and rods
  • Inspection of connecting rod bolt
  • Installation of oil pan

ENGINE ELECTRICAL

Starting System

  • Component location index
  • Starter circuit troubleshooting
  • Clutch Interlock switch
  • Interlock clutch switch test
  • Solenoid starter test
  • Performance starter test
  • Troubleshooting starter
  • Replacing starter

Ignition System

  • Location Index locations
  • Circuitry diagram
  • Inspection of ignition timing
  • Installation and removal of ignition coil
  • Inspection of Spark plugs
  • Spark plug replacement
  • Spark plug gap

Charging System

  • Inspection of drive belt
  • Replacement of drive belt
  • Inspection of auto-tensioner drive belt
  • Replacing alternator and alternator overhaul

Engine Lubrication

  • Testing oil pressure switch
  • Testing oil pressure
  • Changing engine oil
  • Change oil filter
  • Overhaul of oil pump
  • Replace oil pressure switch

Intake Manifold and Exhaust System

  • Installation and removal of intake manifold
  • Installation and removal of exhaust manifold
  • Replace muffler and exhaust system

COOLING SYSTEM

  • Testing radiator cap
  • Testing radiator
  • Testing fan motor
  • Testing thermostat
  • Inspection of water pump
  • Replacing water pump
  • Checking coolant
  • Thermostat replacement
  • Water passage install
  • Water outlet install
  • Radiator installing
  • Radiator fan replacement

FUEL SYSTEM

  • General troubleshooting
  • Injector replacement (if equipped)
  • Sensor replacement
  • Sensor testing
  • Wiring diagrams
  • Component locations
  • Knock sensor replacement

Idle Control System

  • Alternator circuit troubleshooting
  • Brake pedal position switch
  • Idle speed inspection
  • ECM idle lean service procedures

Fuel Supply System

  • Location of fuel pump
  • Troubleshooting fuel pump circuits
  • Relieving fuel pressure
  • Fuel pressure test
  • Checking fuel lines
  • Fuel line replacement 
  • Fuel pressure regulator
  • Fuel gage sending unit
  • Replace fuel filter
  • Replace fuel tank

Intake Air System

  • Component drawings
  • Test throttle body
  • Test thermal valve
  • Test air intake bypass
  • Replace air cleaner and element
  • Adjusting throttle cable
  • throttle body repair
  • PCV system
  • EVAP system

Fan Controls 

  • Symptom troubleshooting index
  • Circuit diagram 
  • Radiator fan circuit troubleshooting
  • Testing radiator fan switch
  • Replacement of fan switch

TRANSAXLE & CLUTCH

  • Manual transmission
  • Differential
  • Driveline/Axle
  • Clutch pedal
  • Clutch pedal position switch
  • Adjusting clutch 
  • Replacement of slave cylinder
  • Replacing clutch

STEERING

  • Steering wheel play
  • Steering wheel linkage check
  • Removal of steering wheel
  • Disassembly of steering wheel
  • Remove steering column
  • Adjusting rack guide
  • Power steering repair

SUSPENSION

Front and Rear suspension

  • Special tools
  • Component location pictures
  • Wheel alignment
  • Checking wheel bearing end play
  • Checking wheel runout
  • Remove ball joint
  • How to install ball joint

BRAKES

  • Inspecting brake system
  • Bleeding brakes
  • Check parking brake
  • Brake system circuit diagram
  • Checking brake fluid
  • Front disc brakes
  • Brake caliper repair
  • Inspect master cylinder
  • Replace master brake cylinder
  • Brake booster
  • Rear dis brake check
  • Overhaul rear dis brakes
  • Check brake lines
  • Replacement of brake lines
  • Parking brake cable replace
  • ABS (Anti-lock brake system)

Front Suspension

  • Wheel bearing replacement
  • Replace hub and knuckle
  • Replace ball joint boot
  • Installation of stabilizer link
  • Remove stabilizer link

Rear Suspension

  • Replacement hub bearing unit
  • Knuckle replacement
  • Replacing stabilizer bar
  • Removal of upper arm
  • Installing upper arm
  • Trailing arm installation/removal

ELECTRICAL

  • Battery
  • Body electrical
  • Ground distribution
  • Relays
  • Fuse box/relay boxes 
  • Power Distribution
  • Harnesses and connectors
  • Gauges
  • Exterior lights
  • Power windows
  • Washers/wipers
  • Multiplex control system

Electrical continued

  • Turn signal system
  • Hazard flasher system
  • Entry lights system
  • Interior lights
  • Audio system
  • Rear window defogger
  • Moonroof
  • Power mirrors
  • Horns
  • Accessory power socket
  • Door lock system
  • Immobilizer system

NOTE: Due to the sheer volume of repair procedures listed in each manual, all actual procedures could not be listed. However, the manuals cover ever aspect of repair. Repair procedures may differ depending on year and model of your vehicle http://www.inboardrepairmanual.com/?p=236